Klotz Syringe® Particle Measuring System
Klotz

Klotz Syringe® Particle Measuring System

Series: Syringe®

Model: Syringe®

Syringe-fed optical particle counting, configurable through sensor and software choices for pharmaceutical, general-liquid and residual-contamination applications.

Application / measured object:

Measures particle number and size in liquids for pharmaceutical particulate testing, contamination control and residual-contamination analysis.

Application area: ·

Product overview

Syringe® combines syringe sample feeding with optical particle counting for laboratory liquid analysis. Sensor and software choices support pharmaceutical particulate testing, contamination control of water and beverages, residual-contamination measurement and particle-size analysis.

Measurement and sample feeding

An electronically controlled syringe draws liquid through a laser sensor. Optical extinction is used to size and count individual particles, including in samples with low particle occurrence. Exchangeable syringes hold 1 ml, 10 ml or 25 ml; the manufacturer datasheet specifies a minimum measuring volume of 10 µl.

Key features

  • Sensor/software combinations distinguish pharmaceutical, general-liquid and residual-contamination applications.
  • Quickly exchangeable syringes accommodate different sample volumes and rapid measurement sequences.
  • A slanted measuring tip can pierce closed sample vessels to reduce airborne-particle ingress; polished stainless-steel tips are optional.
  • SW-CA provides up to 8 fixed particle-size channels; SW-PE supports up to 256 selectable size channels.
  • Cumulative or differential evaluation, tabular results, report printing and Excel export depend on the selected software.
  • Magnetic stirring, automatic sample changing and dedicated sampling accessories are optional.
  • Manufacturer literature lists automatic calibration and a calibration set for checking and recalibrating the system.

Main measurement configurations

Sensor Size range (µm) Maximum concentration (particles/ml) Software and application
LDS 23/25 usp 1–50 100,000 SW-CA: pharmaceutical solutions and testing
LDS 30/30 0.9–139 120,000 SW-PE: water, beverages and general process liquids

Technical specifications

Parameter Specification
Measuring principle Optical particle counting by light obscuration
Syringe capacities 1 ml, 10 ml and 25 ml; exchangeable
Minimum measuring volume 10 µl
Power supply 230/115 VAC, 50/60 Hz
Dimensions (H × W × D) 405 × 260 × 260 mm
Weight 12 kg
Sample-feeder interface RS-232 C (V.24)
Magnetic stirrer (optional) Adjustable, 0–200 rpm

Sensor flow rates and cells

Sensor Maximum flow (ml/min) Cell dimensions (µm) Maximum concentration (particles/ml)
LDS 23/25 bs 20 230 × 250 150,000
LDS 23/25 usp 20 230 × 250 100,000
LDS 30/30 30 300 × 300 120,000
LDS 45/50 50 450 × 500 22,000
LDS 1/1 200 1000 × 1000 4,000

Flow rates, cell dimensions and concentration limits follow the manufacturer sensor table and are specific to each sensor.

Construction and dimensions

Manufacturer Syringe® dimension drawing: 405 mm high, 260 × 260 mm footprint.
Manufacturer Syringe® dimension drawing: 405 mm high, 260 × 260 mm footprint.

Software and data processing

SW-CA

  • Designed for pharmaceutical testing, with manufacturer-listed USP and European Pharmacopoeia evaluation workflows.
  • Supports company-specific measurements and sequences, volume- or sample-mass-based evaluation and diluted-sample evaluation.
  • Report printing, tabular displays and calibration options are available; SW-CA Version 2 additionally lists batch evaluation.

SW-PE

  • Up to 256 freely selectable particle-size channels.
  • Cumulative or differential evaluation by particle number or volume, with mean-value calculation.
  • Excel export for further analysis and presentation.
  • An optional rotary sample changer enables automated measurements from up to 20 sample cups.
Manufacturer example of Syringe® with software display; computer and software are selected as part of the system configuration.
Manufacturer example of Syringe® with software display; computer and software are selected as part of the system configuration.

Extended measurements and optional accessories

Sensor / accessory Range Application
LDS 23/25 bs 0.8–120 µm Additional liquid particle-size configuration listed in the datasheet
LDS 45/50 1.5–100 µm Oil measurement and residual-contamination applications
LDS 1/1 5–500 µm Residual contamination in flushing liquid with a funnel
Particle-size accessory 1–200 µm Particle-size-analysis application accessory listed in the brochure
  • Magnetic stirrer and rotary automatic sample changer are optional.
  • Manufacturer literature lists bag sampling, a calibration set and an optional housing for pressurising sample bottles.
  • Residual-contamination configurations use an optional funnel with an LDS 1/1 sensor, or LDS 45/50 for oils.
Syringe® residual-contamination example with a funnel; funnel and sensor are application-specific options, not universal standard equipment.
Syringe® residual-contamination example with a funnel; funnel and sensor are application-specific options, not universal standard equipment.

Applications

Laboratory liquid particle counting, pharmaceutical particulate testing, contamination control of water and beverages, quality control of chemicals and process liquids, residual contamination in flushing liquids and particle-size analysis.

System components and selection

The manufacturer lists the Syringe® feeder, PCI 1.0 PC interface card, evaluation software and computer as system components, with a laser sensor selected for the application. Confirm size range, concentration limit, sampling volume and software evaluation requirements; select stirring, automatic sample changing and sampling accessories separately.